Best Polycarbonate Luggage of 2025

Mary Hopper Avatar
Mary Hopper
Last Updated: Jan 10, 2025

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Polycarbonate luggage is a popular choice for travelers seeking durable and lightweight luggage options. Made from a type of thermoplastic polymer, polycarbonate luggage is sturdy enough to withstand the rigors of travel while remaining lightweight enough to easily maneuver through airports and other transportation hubs. Additionally, polycarbonate luggage is resistant to impact and scratches, making it a great choice for frequent travelers who want their luggage to look great after many trips. With a variety of colors and styles to choose from, polycarbonate luggage is a great investment for anyone in need of reliable and stylish luggage.

At a Glance: Our Top Picks

U.S. Traveler Boren Polycarbonate Hardside Luggage Cover#TOP 1
U.S. Traveler Boren Polycarbonate Hardside Luggage
ftb score rating icon9.8
LUGGEX 20-Inch Spinner Luggage Cover#TOP 2
LUGGEX 20-Inch Spinner Luggage
ftb score rating icon9.7
Samsonite Omni 2 Hardside Luggage Set Cover#TOP 3
Samsonite Omni 2 Hardside Luggage Set
ftb score rating icon9.5

Top 10 Polycarbonate Luggage

#TOP 1

U.S. Traveler Boren Polycarbonate Hardside Luggage

US09181N30
Navy
U.S. Traveler Boren Polycarbonate Hardside Luggage Cover
U.S. Traveler Boren Polycarbonate Hardside Rugged Travel Suitcase Luggage with 8 Spinner Wheels, Aluminum Handle, Navy, Checked-Large 30-Inch
ftb score rating icon9.8
FTB Score

The U.S. Traveler Boren Polycarbonate Hardside Luggage is a great option for travelers who want a durable and waterproof suitcase. The hardshell construction is designed to absorb impact and the exterior is waterproof, making it perfect for rainy travels. The retractable handle system and 360-degree spinner wheels allow for easy maneuvering, while the top and side grab handles make lifting easy and convenient. The fully-lined interior has a zippered center divider and tie down straps to secure your belongings, and the clam shell opening provides easy organization. This 30-inch spinner meets FFA size requirements and has exterior dimensions of 29.5”H x 19.25”W x 12”D, weighing 9.23 lbs.

What We Like
Durable and waterproof hardshell construction
Retractable handle system and 360-degree spinner wheels for easy maneuvering
Fully-lined interior with zippered center divider and tie down straps for secure organization
#TOP 2

LUGGEX 20-Inch Spinner Luggage

Kv-gbk20
Charcoal Metallic
Carry-On 20-Inch
LUGGEX 20-Inch Spinner Luggage Cover
LUGGEX Luggage with Spinner Wheels - Polycarbonate Expandable Hard Shell Suitcase, Carry-On 20-Inch, Black
ftb score rating icon9.7
FTB Score

The LUGGEX Carry-On Luggage is designed for the modern traveler. With its compact dimensions, this suitcase meets most airlines' carry-on requirements, making boarding hassle-free. The reinforced aluminum corner protectors ensure your belongings remain safe during transit, even on rough journeys. Its double-layer burst-free zippers add durability, allowing you to pack confidently without the fear of breakage. Additionally, the organized interior space features multiple compartments, helping you keep your items tidy and easily accessible during your travels.

What We Like
Airline-approved size
Durable corner protection
Strong, burst-free zippers
Organized interior compartments
#TOP 3

Samsonite Omni 2 Hardside Luggage Set

138449-L409
Vita Olive
Samsonite Omni 2 Hardside Luggage Set Cover
Samsonite Omni 2 Hardside Expandable Luggage with Spinner Wheels, Vita Olive, 2-Piece Set (Carry-on/Medium)
ftb score rating icon9.5
FTB Score

The Samsonite Omni 2 Luggage offers a perfect blend of style and durability for your travels. With its lightweight polycarbonate construction, this luggage is designed to withstand the rigors of travel while remaining easy to handle. The innovative 360° spinner wheels allow you to glide effortlessly through airports and hotels, making your journey smoother. Need extra space? The expansion feature gives you the flexibility to pack more when needed. Plus, the TSA-approved locks ensure your belongings remain secure throughout your trip.

What We Like
Lightweight and durable
Effortless mobility
Expandable for extra packing
TSA-approved locks
#TOP 4

Samsonite Omni PC Carry-On Luggage

68308-2824
Teal
Carry-On 20-Inch
Samsonite Omni PC Carry-On Luggage Cover
Samsonite Omni PC Hardside Expandable Luggage with Spinner Wheels, Carry-On 20-Inch, Teal
ftb score rating icon9.3
FTB Score

The Samsonite Omni PC Carry-On Luggage is a highly durable and spacious suitcase perfect for domestic travel. Its 20" size meets most carry-on restrictions, and it features four oversized spinner wheels for easy mobility. The scratch-resistant micro-diamond polycarbonate texture ensures the suitcase remains beautiful after many trips. The side-mounted TSA locks secure your belongings while the push-button locking handles provide easy maneuverability. The suitcase also features a book opening case with a mesh divider and compression for neatly pressed clothing.

What We Like
Durable
Easy to maneuver
Expandable
Built-in security locks
Vibrant color options
#TOP 5

UKEIN 5-Piece Luggage Set

UKEIN
2304
Beige
5 piece set
UKEIN 5-Piece Luggage Set Cover
UKEIN Luggage Sets 5 Piece,Polycarbonate Hardside Carry On Suitcase Set with Spinner Wheel TSA Lock, Suitcase set with Travel Bag for Women Men (Beige, 5 piece set)
ftb score rating icon9.3
FTB Score

The UKEIN Luggage Set offers a complete travel solution with its five versatile pieces, including a 20-inch carry-on and a spacious 28-inch checked suitcase. You’ll appreciate the smooth 360° double wheels, which glide easily over various surfaces, making your journey stress-free. The durable polycarbonate exterior is not only strong but also resists scratches, keeping your luggage looking new. Plus, the adjustable telescoping handle allows you to customize the height for comfortable maneuvering, ensuring ease whether you’re rushing through an airport or strolling down the street.

What We Like
Multiple luggage sizes
Smooth 360° wheels
Durable polycarbonate material
Adjustable telescoping handle
#TOP 6

SHOWKOO 3 Piece Hardside Luggage Sets

Hardshell Suitcase
Black
20in/24in/28in
SHOWKOO 3 Piece Hardside Luggage Sets Cover
SHOWKOO Luggage Sets 3 Piece Hardside Expandable Suitcase with Double Spinner Wheels Tsa Lock Black (20in/24in/28in)
ftb score rating icon9.2
FTB Score

Showkoo Hardside Luggage Sets offer durable luggage made of thick PC hard-shell material, providing wear resistance and preventing deformation. The set includes a 20'' carry-on, a 24'' checked suitcase, and a 28'' large suitcase. With double spinner wheels and an adjustable telescopic handle, you can move quietly and smoothly. The TSA lock ensures security during travels, and the expandable design increases capacity by 20%. Soft handles and interior mesh pockets add convenience and organization to your journey.

What We Like
Durable hard-shell material
360° double spinner wheels
Secure TSA lock
#TOP 7

Traveler's Choice Maxporter II Hardside Suitcase

TC09040E22
Dark Green
Traveler's Choice Maxporter II Hardside Suitcase Cover
Traveler's Choice Maxporter II Hardside Polycarbonate Suitcase with Spinner Wheels, Dark Green, 22" Carry-On Luggage
ftb score rating icon9.0
FTB Score

The Traveler's Choice Maxporter II is designed for the modern traveler, featuring a tough polycarbonate shell with corner guards that protect against impacts. You’ll appreciate the multiple grab handles that make it easy to lift and maneuver your luggage, whether you’re loading it into a car or pulling it off the baggage claim. The ergonomic T-Cruise handle allows for smooth navigation, ensuring your grip is comfortable as you travel. Plus, the upgraded dual wheel spinner system ensures effortless rolling on various surfaces, making your journey more enjoyable.

What We Like
Durable polycarbonate construction
Multiple comfortable grab handles
Ergonomic T-Cruise handle
Smooth rolling dual wheel system
#TOP 8

Nazhura Hardside Luggage Set

LG-001
Black
Nazhura Hardside Luggage Set Cover
Nazhura Hardside Spinner Luggage Set, 3-Piece, Black
ftb score rating icon8.9
FTB Score

The Nazhura Luggage Set is designed with durability and convenience in mind. Its tough polycarbonate shell not only protects your belongings but also features a stylish wave-like pattern. You will appreciate the 360° spinner wheels that allow you to glide effortlessly in any direction, making travel easier on various surfaces. The ergonomic telescopic handle adjusts to your height, ensuring comfortable maneuvering. Inside, the spacious and fully-lined compartments give you plenty of room for all your essentials, while multiple zippered pockets keep everything organized and accessible during your travels.

What We Like
Durable polycarbonate exterior
Smooth 360° spinner wheels
Adjustable telescopic handle
Spacious interior
Multiple organizational pockets
#TOP 9

DELSEY Paris Helium Aero Hardside Expandable Luggage

07647PL
Titanium
DELSEY Paris Helium Aero Hardside Expandable Luggage Cover
DELSEY PARIS Helium Aero Hardside Expandable Luggage with Spinner Wheels, Titanium, Checked-Medium 25 Inch
ftb score rating icon8.9
FTB Score

Introducing the DELSEY Paris Hardside Luggage, the perfect travel companion for your next adventure. This lightweight and durable suitcase is made of 100% Polycarbonate, ensuring it can withstand the rigors of travel without cracking or breaking. With its double spinner wheels, you'll experience superior maneuverability, allowing you to effortlessly navigate through crowded airports with zero weight on your arm. The largest capacity of this suitcase allows for additional packing space, ideal for bringing back souvenirs from your trip. Inside, you'll find two large fully-lined compartments with multiple pockets, making it convenient and easy to organize your belongings. The comfortable handle system locks into two positions, providing maximum comfort during your travels. Upgrade your travel experience with the DELSEY Paris Hardside Luggage.

What We Like
Lightweight and Durable
Superior Maneuverability
Largest Capacity

BAGSMART Carry On Luggage

Black
Carry-On 20-Inch
BAGSMART Carry On Luggage Cover
BAGSMART Carry On Luggage 22x14x9 Airline Approved With TSA Lock, 1OO% Polycarbonate Hardside Luggage with Spinner Wheels, Durable Hard Shell Carry On Suitcase 20 inch Black
ftb score rating icon8.9
FTB Score

BAGSMART Carry On Luggage is a lightweight and durable suitcase designed to meet the airline requirements for most major airlines. Made of 100% Polycarbonate, this hardside suitcase is scratch-resistant and maintains its sleek appearance year after year. With a volume of 45L, it offers ample room for all your belongings, and the compression cross straps keep your clothes wrinkle-free. The built-in small pocket is perfect for storing small items. The suitcase features a sturdy retractable aluminum handle with multiple height positions and 360° spinner wheels for smooth maneuverability. It also includes a TSA-approved combination lock for added security. BAGSMART provides a 2-year manufacturer warranty and aims to be your trusted travel companion.

What We Like
Airline Approved
Lightweight and Durable
Ample Storage Space
Buying Guide Image

Sorting Out the Polycarbonate Luggage Suit You Best

Introduction

When it comes to choosing luggage, there are a lot of options out there. One type that has been gaining popularity in recent years is polycarbonate luggage. This material is known for its durability and lightweight design, making it a great option for travelers who want to protect their belongings without adding extra weight to their load. In this article, we'll take a closer look at polycarbonate luggage and provide some tips on how to choose the right one for your needs.

What is Polycarbonate Luggage?

Polycarbonate is a type of plastic that is known for its strength and flexibility. It is often used in the construction of products that require impact resistance, such as bulletproof glass and safety goggles. When used in luggage, polycarbonate provides a hard shell that can protect your belongings from bumps and scratches.

Benefits of Polycarbonate Luggage

One of the main benefits of polycarbonate luggage is its durability. This material is designed to withstand impact and resist scratches, which means it can last for many years without showing signs of wear and tear. Additionally, polycarbonate luggage is lightweight, which makes it easier to carry around and reduces the risk of exceeding weight limits on flights.

Another benefit of polycarbonate luggage is its sleek design. Many brands offer a variety of colors and styles, so you can choose a suitcase that fits your personal style. Additionally, polycarbonate luggage is easy to clean and maintain, which means it can continue to look great even after years of use.

How to Choose Polycarbonate Luggage

When choosing a polycarbonate suitcase, there are a few key factors to consider. First, you'll want to think about the size of the luggage. Make sure you choose a suitcase that is large enough to fit all of your belongings, but not so large that it becomes difficult to maneuver.

Next, consider the brand. While we won't recommend specific brands, it's important to choose a reputable company that has a history of producing high-quality luggage. Look for reviews online or ask friends and family for recommendations.

You'll also want to consider the features of the suitcase. Look for options like expandable zippers, built-in locks, and multiple compartments to help you stay organized. Additionally, consider the weight of the suitcase when empty, as this will affect how much you can pack.

Finally, think about your budget. Polycarbonate luggage can be more expensive than other types of luggage, but it's important to invest in a quality piece that will last for years to come. Set a budget and look for options that fit within your price range.

Conclusion

Polycarbonate luggage is a great option for travelers who want a durable and lightweight suitcase. When choosing a polycarbonate suitcase, consider factors like size, brand, features, and budget. With the right luggage, you can travel with peace of mind knowing that your belongings are protected and secure.

Frequently Asked Questions (FAQs)

1. Which is better ABS or polycarbonate luggage?

Polycarbonate and ABS are the most common types of plastic used in suitcases on the market. Polycarbonate is more flexible than ABS and has higher impact resistance. As a result, it makes for a stronger suitcase. ABS suitcases are cheaper than Polycarbonate ones, but they are often heavier and do not last as long.

2. What luggage is made of polycarbonate?

This Samsonite Omni PC Hardside Luggage is made from a micro-diamond polycarbonate that makes it extremely scratch-resistant. The casing will keep your suitcase looking good as new, even on your 50th trip. This Polycarbonate luggage meets most domestic weight travel restrictions at packing dimensions of 19” x14.

3. Which suitcase is better polycarbonate or polypropylene?

While all three types of plastic are at least somewhat durable, polycarbonate luggage is going to be the most durable. This type of plastic is both impact and scratch resistant, which makes it stand out the most in the durability category. Polypropylene is the second-most durable of the three types of plastic.

4. Which material luggage bag is best?

The aluminum suitcases are at the top of the range (durability, price), followed by polycarbonate, polypropylene and ABS. Aluminum suitcases have been around for a while and are classic choice. However, they are expensive and therefore increasingly being replaced by other less expensive hard materials.

Editor's Notes

During our polycarbonate luggage research, we found 48 polycarbonate luggage products and shortlisted 10 quality products. We collected and analyzed 207,239 customer reviews through our big data system to write the polycarbonate luggage list. We found that most customers choose polycarbonate luggage with an average price of $158.49.

The polycarbonate luggage are available for purchase. We have researched hundreds of brands and picked the top brands of polycarbonate luggage, including U.S. Traveler, LUGGEX, Samsonite, UKEIN, SHOWKOO. The seller of top 1 product has received honest feedback from 385 consumers with an average rating of 4.7.

Written by
Mary Hopper Avatar

Mary Hopper is an Italian fashion designer with 10 years of extensive working experience in the fashion industry. She can design clothing and fashion accessories, such as handbags, backpacks, shoes, and jewelry. She is also a professionally trained content writer specializing in managing various fashion and beauty blogs.